The Engineering Technology Group (ETG) has always been revered for the technology behind its industry-leading brands and the respective solutions available. However, with the arrival of the AXILE brand, ETG has in its presence a brand that takes Industry 4.0 and digitalisation to new levels for its customer base.
Since announcing its technology partnership with AXILE, ETG has sold several high-end 5-axis machine tools – what has lit the imagination for these customers is not just the potential of the machine tools, but also the innovation embedded within the digital platform.
As a machine tools builder with a solid digital management background, AXILE understands the need to integrate environmental and economic aspects into its operations. Therefore, it has developed the ART™ system to focus on improving operational performance and the energy efficiency of its products. To deliver agile smart machining and that all-important competitive edge, ART™ enables 24/7 automated production and allows operators to digitally manage, plan and strategise through comprehensive data analysis.
ART™ monitors all the wearing components, energy consumption and fluids such as lubricant and coolant to supply real-time status updates on the machine and its components and to pre-empt future issues. AXILE’s ART™ system empowers manufacturers to make informed decisions, optimising production and greatly improving efficiency.
Preventative Maintenance
The wearing of the mechanical components presents a significant limitation to machining productivity. There is a close relationship between the tool life, cutting speed and feed, but it’s not always easy to predict. The ART proprietary technology was developed to pick up signals accurately and analyse the critical components during machining, such as linear guideways, ballscrews, bearings, coolant, hydraulic and pneumatic devices and chip conveyors.
With the analytic data, component lifetime can be predicted more accurately. Therefore, managers can arrange maintenance services and restocking of components to ensure operations are always on track. The analysers can also help raise issues through real-time monitoring of the wearing components.
Energy Efficiency
As stated by CECIMO, the amount of energy supplied to a machine tool is not an adequate indicator of its energy efficiency. Only energy consumption during use is a significant indicator. It must also be considered against the number of workpieces produced, their shape, quality, accuracy and other relevant factors following ISO: 14955 evaluation. Through the ART proprietary analyser, energy consumption during various applications and across components is collected. The analytic power consumption data allows managers to understand daily energy performance.
